FactOSIndustry 4.0 Platform for Smart Manufacturing

FactOS is a complete factory digitization platform that combines powerful shopfloor software with Industrial IoT technology for real-time monitoring, automation and smarter manufacturing.

FactOS Applications

The ultimate ecosystem for smart manufacturing digitization.

Smart Shopfloor Workflow

ERP LAYER

HR & Purchase

Manage workforce and procurement

Inventory

Real-time stock tracking

FACTOS LAYER

RM Management

Schedule production tasks

Production Planning

Optimize resource allocation

Production Execution

Live shopfloor monitoring

Maintenance

Preventive machine care

Quality

Strict quality control checks

FG Management

Finished goods handling

ERP LAYER

Sales Invoicing

Automated billing process

Dispatch

Logistics and delivery

Smart Shopfloor

Machines Digitized Under Our Process Digitization Ecosystem

Injection Moulding Machine
Extrusion Machine
Foam Moulding Machine
Die Casting Machine
Blow Moulding Machine
Press Shop Machine
Welding Machine
Assembly Machine

Highlights

Real-Time OEE

Monitor Availability, Performance and Quality in real time to improve manufacturing efficiency.

Automated Reports

Receive automated daily, weekly and monthly production reports for faster decision-making.

AI-Powered Insights

Identify patterns, potential issues and opportunities to reduce downtime and improve performance.

Universal Connectivity

Connect legacy and modern machines through our Industrial Edge IoT Gateway.

Real-time Dashboards & Reports

One platform. Full visibility. Data-driven decisions in real time..

FactOS real-time OEE metrics and production tracking dashboard
FactOS machine status, downtime analysis, and availability monitoring chart
FactOS shopfloor production output and cycle time analytics view
FactOS automated reporting and performance quality summary report

KPIs We Monitor

Track what matters most - Real-time KPIs that drive shopfloor performance and profitability

20+Critical KPIs tracked in real-time

Machine Performance

OEE (Overall Equipment Effectiveness)
Cycle Time
Downtime Tracking
Rejection Rate

Production Metrics

Production Output
Machine Utilization
Availability Rate
Performance Rate

Maintenance & Quality

Quality Rate / First Pass Yield
Process Parameters
MTBF (Mean Time Between Failures)
MTTR (Mean Time To Repair)

Need a custom KPI? We can build it.

Proven Impact: ROI You Can Measure

15-20%
OEE Improvement
25-30%
Downtime Reduction
10-15%
Quality Rejection Drop
The Hardware

Edge IoT Gateway

Industrial-grade hardware designed for the harshest shopfloor environments. Our proprietary gateway bridges the gap between legacy machines and modern intelligence.

Protocol Support

Modbus RTU/TCPOPC-UAMQTTEthernet/IPProfinetEuromap 77& More

Key Features

  • • Edge Computing
  • • Local Data Buffering
  • • Over-the-Air (OTA) Updates
  • • Secure Encryption

Connectivity

  • • Wi-Fi / Ethernet
  • • 4G / 5G LTE
  • • RS485 / RS232
  • • Digital/Analog I/O
Dalnex Industrial Edge IoT Gateway hardware device for machine connectivity

Ready to Digitize?

Start your journey towards a smarter factory today.